The MeshOS platform
One platform. Independent modules.
MeshOS lays one data layer under your factory and builds a digital twin with AI on top. Every solution is a module that clicks onto that foundation, so you never have to roll out everything at once.
The modules — pick what you need
MeshOS
Modular digital twin of your factory
- One data layer (UNS)
- Digital twin
- AI & agents
Your factory — stays as it is
Pick one module
Start with the problem that costs you the most today.
We connect your machines
An edge device reads along, read-only. Production keeps running.
Expand module by module
The data layer is already there, so every next module goes live faster.
No big bang implementation: every module works on its own, and together they build the digital twin of your factory step by step.
Solutions
Pick your first module
Every solution below is a MeshOS module that works on its own and shares the same data layer. Start where it hurts and expand when you are ready.
MeshOS
The platform every module runs on: a modular digital twin of your production floor, with one shared data layer and AI that sees what's coming while the shift is still running.
- Digital twin
- AI insights
- Live production data
Production downtime monitoring
Register every stop automatically and see where production time really goes, live from the machine.
- Automatic logging
- Stop reasons
- Live insight
Live OEE dashboard
Availability, performance and quality in one live number, visible on the floor and in the office.
- Availability
- Performance
- Quality
Predictive maintenance
Spot wear before it becomes downtime: maintenance driven by machine data instead of the calendar.
- Condition-based
- Fewer breakdowns
- Machine data
AI digital shift handover & reports
Every shift handed over complete and readable: AI turns the day's events into a report by itself.
- Auto reports
- Shift-to-shift
- AI summaries
Paperless audit & quality logbooks
Digital logbooks that are always audit-ready: no binders, no missing signatures.
- Audit-ready
- Digital sign-off
- Traceable
AI knowledge retention
Capture the knowledge of your most experienced operators and make it searchable for everyone.
- Operator knowledge
- Searchable
- Always available
3D quality inspection
Full-shape inspection in 3D: compare every product against its digital model, down to the millimetre.
- 3D scanning
- Shape deviation
- In-line
Energy monitoring
Know where every kilowatt goes: per machine, per shift, per product.
- Per machine
- Peak detection
- Lower costs
Quality monitoring
Continuous quality monitoring on the line: deviations surface while you can still act on them.
- In-line
- Early warnings
- Trends
AI vision classification
Cameras plus AI that classify every product automatically: consistent, fast and around the clock.
- Camera + AI
- Sorting
- 24/7 consistent
AI vision label inspection
Every label checked for presence, position, print and content before the product leaves the line.
- Print & position
- Content check
- In-line
AI vision quality inspection
Visual inspection by AI: surface defects and assembly errors caught at production speed.
- Defect detection
- Assembly checks
- Production speed
Track and trace
Follow every product and batch through the whole process, from raw material to shipped order.
- Batch genealogy
- Recall-ready
- End-to-end
Agentic AI for manufacturing
AI agents that don't just report but act: they watch your data, flag issues and prepare the follow-up.
- AI agents
- Autonomous actions
- Always on
Digital recipe management
One source of truth for recipes and settings: versioned, approved and pushed to the line without retyping.
- Versioned
- Approved releases
- Straight to the line
Unified Namespace (UNS)
A unified namespace as the backbone of your factory data: every system speaks the same language.
- One data backbone
- Plug & play
- Scalable
Proof in practice
Solutions at work in the field
Remote monitoring Mobile security units, tracked live nationwide
Thousands of mobile units on construction sites across Europe status, location and health live in one dashboard, with over-the-air updates for the entire fleet.
Remote testing Fire sprinkler valves, tested remotely
Sprinkler valves tested and verified remotely instead of on site rounds. Every test logged automatically with time, result and valve status full compliance history at the press of a button.
Pressure monitoring and control Pressure monitored and logged
A custom monitoring device that measures and logs pressure continuously. Deviations trigger an alert before they become a problem with a complete measurement history for analysis and reporting.
Recipe digitalisation Recipes from legacy Siemens PLCs, digitally secured
Recipes that only existed on paper and inside ageing Siemens PLCs, now digitally backed up and versioned. Every setpoint change is logged: who, what, when, and what it did to production. Reverting takes one click.
Inline quality inspection Every stroopwafel measured by a 3D laser camera
A 3D laser camera measures every stroopwafel on the line: diameter, thickness and shape. Deviations show up while the batch is still running, not at the sample check afterwards. All quality data logged per line and per batch.
Traceability Production data and traceability, from line to IT
Machine data and end-of-line test results securely unlocked into the IT landscape: segmented network, one central data layer, every product digitally traceable. Automotive requirements as the design principle.
Not sure where to start?
Tell us what's running on your floor today we'll show you the shortest route to live data.